Tsuyo, a player in the electric vehicle (EV) technology sector, has announced the establishment of India's first indigenous production line for high-wattage EV powertrains for commercial vehicles. This facility, to be operational by Q3 2024, is expected to bolster India's automotive industry by supporting the production of components for trucks, e-buses, e-trailers, and electric construction equipment, thereby enabling vehicle manufacturers to benefit from the government's Production Linked Incentive (PLI) scheme.

The new production line will produce motors with rated power ranging from 30 kW to 350 kW, catering to the high-end powertrain needs of heavy-duty commercial vehicles. Starting with an investment of USD 8.0 million and an additional USD 2.0 million for research and development expansion and testing validation, the facility will introduce six categories of powertrain systems. These include Direct-drive Motor, Transmission-mounted Electric Drive, Continuous Electric Drive, Super Transmission-mounted Electric Axle, Parallel Hybrid Drive, and Continuous Hybrid Drive.

The 85,000 square foot facility is expected to create approximately 150 new jobs within the first 18 months, with further growth anticipated as the company scales its operations. By localising the production of these advanced systems, Tsuyo aims to provide commercial vehicle manufacturers and off-road EV Original Equipment Manufacturers (OEMs) with seamless integration solutions, timely supply chains, enhanced after-sales support, customization opportunities, and easier compliance with local regulations.

Tsuyo has already secured approvals for platforms in the N1/N2 categories, which include powertrains with capacities ranging from 15 kW to 250 kW. This local production strategy will reduce costs, mitigate the risk of part obsolescence, simplify inventory management, and reduce dependence on imports for OEMs.

“By offering advanced powertrain solutions locally, we are enabling manufacturers to benefit from PLI incentives while contributing to the country’s vision of self-reliance in the EV sector,” said Vijay Kumar, CEO of Tsuyo.

Furthermore, Tsuyo has entered into a technology transfer agreement with LvKon, a Chinese technology company known for delivering over 55% of all heavy-duty powertrains in China. This agreement provides Tsuyo with access to cutting-edge powertrain technology, enhancing its capability to deliver top-tier solutions for India’s commercial EV market.

“We are excited to bring this milestone to India, as it not only boosts our manufacturing capacity but also strengthens our mission to drive the commercial EV revolution,” added Kumar.

The localisation of these key EV components will significantly benefit the Indian EV ecosystem. By reducing costs for OEMs, ensuring quality control, and enhancing after-sales support, this move will accelerate the growth of the market for electric vehicles in India. It fosters a more resilient, efficient, and robust EV market by simplifying compliance with local regulations and reducing dependence on imports.

Tsuyo is also the only Indian EV powertrain manufacturer that exports to countries like Bangladesh, Sri Lanka, and the Philippines. The company is in the process of securing approvals from several US and European OEMs, reinforcing its global presence.

Overall, this new facility marks a significant step towards transforming India's commercial EV sector into a sustainable and self-reliant industry, aligning with the broader vision for the country's EV revolution.

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